lightweighting

Making things lighter

Lightweighting is the practice of reducing the weight of manufactured products, especially vehicles, to improve fuel efficiency or performance.

Engineers achieve this through material substitution—aluminum for steel, carbon fiber for metal—or by redesigning components: Lightweighting has become standard practice in the auto industry.

The term extends to packaging, where it means using less material for containers and bottles.

automotive

chassis

Structural support base

crashworthiness · unibody · subframe · hood · doors · bumper · drivetrain · monocoque · A-pillar

materials

titanium

Element twenty-two

polymers · alloys · magnesium · foam · honeycomb · laminates · resins · biomaterials · nanomaterials · fiber-reinforced

aerospace

airframe

Aircraft's structural body

satellite · spacecraft · aviation · nacelle · ribs · spars · bulkhead · radome

sustainability

recyclability

Potential for material recovery

bio-based · decarbonization

manufacturing

extrusion

Pushing through a die

autoclave · CAD · simulation · tooling · forming · bonding

performance

load-bearing

Sustaining structural mass

deflection

Opposites
weight direction

lightweightingweighting

Assigning relative importance values

overbuilding · densification · ballasting · thickening · loading

design priority

lightweightingreinforcement

Adding support or encouragement

strengthening · over-engineering · ruggedization · fortification · hardening

Family

light, weight, weighting, lightweight, lights, lighted, lighting, lighter, lightest

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Used worldwide · Timeless · Rated G